Big-Sert

Big-Sert is a heavy wall solid bushing. Easy to install with positive placement.
Big-Sert gives increased load protection for critical use.
Big-Sert wall repair oversize holes which have previously been repaired.
The install driver seats the insert and completes the bottom internal threads locking the insert in place. This pushes the pin out to contact the threaded hole. Back out of the insert is prevented by the cam lock effect of the pin.


Kits Insert Length Carbon Steel
Part No.
Thread Sizes Part No. in mm
1/4-20 TS5420 .380 9.4 TS54201
.500 12.7 TS54203
1/4-28 TS5448 .380 9.4 TS54481
.500 12.7 TS54483
5/16-18 TS5561 .450 11.4 TS55611
.620 15.7 TS55613
5/16-24 TS5562 .450 11.4 TS55621
.620 15.7 TS55623
3/8-16 TS5381 .400 10.1 TS53810
.520 13.2 TS53811
.750 19.0 TS53813
1.000 25.4 TS53815
1.250 31.7 TS53817
3/8-24 TS5382 .520 13.2 TS53821
.750 19.0 TS53823
7/16-14 TS5761 .600 15.2 TS57611
.870 22.0 TS57613
1.000 25.4 TS57615
1.250 31.7 TS57617
7/16-20 TS5762 .600 15.2 TS57621
.870 22.0 TS57623
1/2-13 TS5121 .480 12.2 TS51210
.650 16.5 TS51211
1.00 25.4 TS51213
1/2-20 TS5122 .650 16.5 TS51221
1.000 25.4 TS51223
  • Recommend using sealer 6020 on external thread of insert for added strength.
  • Bold text are insert lengths supplied in kits.
Kits Insert Length Carbon Steel
Part No.
Thread Sizes Part No. in mm
M5X0.8 TS5508 0.300 7.6 TS55081
0.394 10.0 TS55083
M6X1.0 TS5610 0.370 9.4 TS56101
0.470 12.0 TS56103
M7X1.0 TS5710 0.394 10.0 TS57101
0.800 20.0 TS57107
M8x1.0 TS5810 0.460 11.7 TS58101
M8X1.25 TS5812 0.460 11.7 TS58121
0.640 16.2 TS58123
0.708 18.0 TS58125
M10X1.0 TS5011 0.360 9.0 TS50111
0.600 15.0 TS50113
M10X1.25 TS5012 0.550 14.0 TS50121
0.800 20.0 TS50123
0.960 24.5 TS50125
M10X1.5 TS5015 0.550 14.0 TS50151
0.800 20.0 TS50153
0.960 24.5 TS50155
M11X1.251 TS5112D 1.180 30.0 TS51125
M12X1.25 TS5212 0.360 9.0 TS52120
0.600 15.0 TS52121
0.689 17.5 TS52122
0.950 24.0 TS52123
1.180 30.0 TS52125
M12X1.5 TS5215 0.360 9.2 TS52150
0.640 16.2 TS52151
0.950 24.0 TS52153
1.180 30.0 TS52155
M12X1.75 TS5217 0.472 12.0 TS52170
0.640 16.2 TS52171
0.950 24.0 TS52173
1.180 30.0 TS52175
  1. Not for Deep Holes

Spark Plugs Inserts & Kits

Washer Seat

Spark plugs seal with a washer on plug.

M14 X 1.25 Washer Seat
Part No. IN MM
TS51401 .370 9.4
TS51403 .430 11.0
TS51405 .600 15.0
TS51407 .660 16.8
TS51409 .905 23.0

Taper Seat

Must be used when installing taper seat inserts.

M14 X 1.25 Taper Seat
Part No. IN MM
TS51453 .430 11.0
TS51455 .600 15.0
TS51457 .660 16.8
TS514591 .660 16.8
TS514602 .950 24.0
  1. Ford Triton
  2. Ford Z-tech
Spark Plug Kits
Part No. Desc.
TS5141S M14X1.25 Spark Plug Repair Kits. Repair Oversized holes as large as .660 inches or 16.8 mm. “DO NOT” include inserts.
TS5141E M14X1.25 Spark Plug Repair Kits. Repair Oversized holes as large as .660 inches or 16.8 mm. “DO NOT” include inserts.
TS5553 Spark Plug Repair Kit for Ford Triton Kit Include (5) inserts.
TS5600 (not recommended for virgin holes use TS5553 Kit) Ford Triple Oversized Spark Plug Kit M14X1.25 Repair holes from 17mm to 18.5mm or (.670 in) to (.730 in)
TS5588 “Add On Kit” Ford Triple Oversized Reducer to M14X1.25. This is a special kit that is used in conjunction with (TS5553 or TS5141E). You must have 1 of these kits above to use this addon repair.

The kit will repair holes as large as .730 inches by installing a special oversized insert that will accept our 3/4 reach M14X1.25 BIG-SERT inserts TS51459, TS51407 or TS51457

Universal Head Bolt Kits

Universal head bolt kits can be used in any application of bolt size listed right. A simple tool setup is all that is required.

Universal Head Bolt
Thread Size Kit Part No. Insert Part No. Insert Qty. Insert Length
M10X1.25 TS6250BS TS50125 10 25mm
M10X1.5 TS7580BS TS50155 10 24.5mm
M11X1.25 TS11125BS TS51125 10 28mm
M11X1.5 TS2200BS TSJ-42385-507BS 10 30mm
M11X2.0 TS3700BS TS37004 10 30mm
M12X1.25 TS4700BS TS52125 10 30mm
M12X1.5 TS4800BS TS52155 10 30mm
M12X1.75 TS4900BS TS52175 10 30mm

Tap Guides

Tap guides insure that the threads are square to the surface of hole.

Inch Tap Guides
Thread Size Part No.
1/4-20 TS75405
1/4-28 TS75405
5/16-18 TS75515
5/16-24 TS75515
3/8-16 TS75315
3/8-24 TS75315
7/16-14 TS57655
7/16-20 TS57655
1/2-13 TS75115
1/2-20 TS75115
Metric Tap Guides
Thread Size Part No.
M6X1.0 TS75605
M8X1.25 TS75825
M10X1.0 TS75025
M10X1.5 TS75025
M10X1.25 TS75025
M12X1.5 TS75255
M12X1.25 TS75255
M12X1.75 TS75255